Project Profile EN 1090 EXC3 Certified

Structural Steel Platform for Air-Cooled Auxiliary Machinery

Structural Steel Platform for Air-Cooled Auxiliary Machinery

Project Summary

Item Details
Industry Petrochemical
Steel Tonnage 900 t
Material Grade Q355
Project Year 2026
Delivery Time 1 month
Fabrication Scope Shop detailing, steel fabrication,welding, trial assembly
Surface Treatment Sa 2.5

Project Background

About This Project

The project involved the fabrication of a 900-ton steel structure specifically designed for air-cooled auxiliary equipment in a petrochemical facility. The structure was intended to support heavy fans, pumps, and auxiliary machinery. Meichen Steel Structures Co., Ltd. was responsible for the complete scope, including 3D modeling for steel structure detailing, fabrication, and delivery. This steel structure provides reliable support for the equipment while ensuring long-term safety and stability under operational vibrations and environmental loads.

Structural Steel Platform for Air-Cooled Auxiliary Machinery

Client Requirements

What the Client Needed

All products are manufactured strictly according to EN and ASME standards, followed by pre-assembly in the factory, with a perforation rate of up to 100%.

Fabrication Process

Fabrication Process

Standard production workflow from detailing to delivery.

01
SHOP DETAILING
02
MATERIAL PREPARATION
03
CUTTING
04
FIT-UP & ASSEMBLY
05
WELDING
06
BLASTING & PAINTING

Standards & Delivery

Quality Assurance to Final Delivery

Quality Control

Material traceability was maintained according to project requirements. Raw materials were inspected before production, and welding and surface treatment were checked after fabrication. Third-party inspection was arranged when required to support compliance with project quality requirements and EN standards.

Surface Treatment

Surface preparation is carried out to Sa 2.5 for main structural members including columns, beams, bracing members, equipment beams, pipe racks, and support structures. The standard coating system consists of epoxy zinc-rich primer (80 μm), epoxy micaceous iron oxide intermediate paint (100 μm), and aliphatic polyurethane topcoat (50 μm). Topcoat colors are applied according to component type, including silver gray, blue, and light yellow.

Packing & Delivery

During packing, each steel component was clearly marked for identification to facilitate installation at site. Timber supports and protective spacers were applied at bundling points to protect the painted surfaces from damage during handling and transportation.

Project Photos

Fabrication Documentation

Visual documentation of key fabrication stages and quality milestones.

  • Steel Structure Detailing and Tekla Modeling

    Steel Structure Detailing and Tekla Modeling

  • Modular Frame Assembly

    Modular Frame Assembly

  • Packing for Delivery

    Packing for Delivery

  • Packing for Delivery

    Packing for Delivery

  • Photo of the project site

    Photo of the project site

Products Used in This Project

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EN 1090 EXC3

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Engineering team follow-up

50,000+ Tons/Year

Industrial-scale production capacity

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Middle East, SE Asia, Europe

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